Micro Coaxial Cable factory-(FRS)

What Is the Difference Between Micro Coaxial Cable and Traditional Coaxial Cable? - Micro Coaxial Cable factory-(FRS)

Micro Coaxial Cable-Micro Coaxial Cable factory-(FRS)-FRS

 

INFO

Coaxial cable is a fundamental component for transmitting high-frequency electrical signals with minimal interference. It consists of four layers sharing a common axis: a center conductor, a dielectric insulator, a metallic shield, and an outer jacket. This structure confines the electromagnetic field, enabling high bandwidth and strong immunity to external noise, which is why it’s widely used for cable TV, broadband internet, CCTV, and RF communications.

As devices become smaller and data rates increase, a new category has emerged: micro coaxial cable(or micro-coax). While built on the same four-layer principle, it is engineered for applications where size, density, and flexibility are paramount.


🔬 Micro Coaxial Cable: Designed for Tight Spaces

Micro coaxial cables are miniaturized versions of traditional coax, typically with an outer diameter of 0.25–1 mm. Every layer is thinner and more precisely controlled.

  • Center Conductor: Made of fine copper or copper alloy wires (as thin as 0.01–0.04 mm) to reduce resistance and support high-frequency currents.
  • Insulation (Dielectric): Uses low-dielectric-constant materials like foamed PFA or PTFE. A uniform cell structure is critical; otherwise, impedance and signal loss suffer at high frequencies.
  • Shielding: Employs dense braided wires, foil, or metal-coated films, often in multiple layers, to ensure excellent EMI protection in compact, noisy environments.
  • Jacket: A thin, flexible outer layer (e.g., PVC, polyurethane) that provides mechanical protection while maintaining bendability.

📊 Head-to-Head Comparison

FeatureMicro Coaxial CableTraditional Coaxial Cable
Size & FlexibilityUltra-thin(0.25–1 mm). Designed for thousands of bending cycles and tight-radius routing in moving parts.Robust & stiff. Larger diameters (several mm to over 1 cm) make them less suitable for tight bends or dynamic applications.
Signal PerformanceMaintains stable impedance (e.g., 50 Ω) and low loss at GHz frequencies. Ideal for high-resolution video and high-speed data.Excellent at MHz to low GHzfor long-haul transmission. Performance can be limited by size and cost constraints at the highest frequencies.
EMI ShieldingMulti-layer, high-density shieldingis critical in high-density, high-noise environments to prevent crosstalk and interference.Provides strong shielding, but the larger structure is less critical for point-to-point, fixed installations.
Power HandlingNot designedfor high power/voltage. Suited for low-current, high-frequency signals (e.g., video, data).Well-suitedfor RF power transmission (e.g., transmitters, antennas) with higher voltage and current ratings.
Cost & AssemblyHigher cost per meterdue to complex manufacturing. Requires precision connectors and automated assembly, increasing overall cost.Lower costand simpler to terminate. Installation is often less complex, especially for long, fixed runs.
DurabilityBuilt for flex-fatigue resistance. Can endure repeated bending but may be more vulnerable to crushing forces.Built for tensile strength and crush resistance. Ideal for pulling through conduits and withstanding environmental stress over long distances.

🎯 When to Choose Which?

✅ Choose Micro Coaxial Cable For:

  • High-Density Internal Connections: Smartphones, tablets, laptops, VR/AR headsets, and wearable devices where space is extremely limited.
  • High-Speed Digital Video: Internal links for 4K/8K displays, camera modules, and medical imaging systems where signal integrity is critical.
  • Dynamic & Moving Parts: Robotics, industrial automation, drones, and foldable electronics that require cables to bend, twist, or flex continuously.
  • Automotive & 5G: Miniature coax (MCA) connectors save up to 80% space in vehicles for radar, cameras, and antennas, supporting frequencies up to 20 GHz.

✅ Choose Traditional Coaxial Cable For:

  • Long-Distance Transmission: Cable TV (CATV), broadband internet, and CCTV systems where runs can be tens to hundreds of meters.
  • High-Power RF Applications: Antenna feeds for base stations, broadcast transmitters, and other systems requiring significant power handling.
  • Harsh Outdoor Environments: Underground, overhead, or industrial settings where mechanical strength, weather resistance, and long-term reliability are priorities.
  • Cost-Sensitive, Fixed Installations: Projects where budget is a major constraint and the cable layout is relatively simple.

💡 Making the Right Choice

The decision isn’t about one being universally “better” than the other; it’s about selecting the right tool for the job.

  • If your priority is miniaturization, high-frequency signal integrity, and flexibility, micro coaxial cable is the clear choice.
  • If you need long-distance reach, high power handling, or lower cost for fixed installations, traditional coaxial cable remains the optimal solution.

Understanding these core differences will help you design more reliable, efficient, and cost-effective systems.

FAQ

NEWS

More Products

Our factory offers high-quality products at competitive prices

Micro-Coax for HD Video

Micro-Coax for HD Video

OverviewMicro-Coax for HD Video is a cutting-edge coaxial cable engineered to deliver ​uncompromised high-definition video quality across professional and industrial applications. Designed for reliability, precision, and versatility,.

Micro Coaxial Cable

Micro Coaxial Cable

Micro Coaxial Cable: High-Quality Solutions for Precision Applications Micro coaxial cables are essential components in high-performance electronic applications, providing reliable signal transmission in compact and flexible designs. A.

Contact Us Micro Coaxial Cable factory-(FRS).

               

Feel free to reach out to us for any inquiries or orders

Call Us

Have a question? Give us a call!

+861881875005

Email Us

Send us an email and we'll get back to you soon.

sales@custom-cable-assemblies.com
       
Home Products Contact