Micro Coaxial Cable factory

High-Temperature Resistant Micro-Coaxial Cable

Introduction
The ​High-Temperature Resistant Micro-Coaxial Cable is a cutting-edge connectivity solution engineered to deliver exceptional performance in extreme thermal environments. Combining precision engineering with advanced materials, this cable is designed to meet the rigorous demands of industries where reliability, signal integrity, and durability under high temperatures are non-negotiable. Ideal for aerospace, automotive, industrial automation, and medical equipment applications, this micro-coaxial cable ensures stable signal transmission even in the harshest operating conditions.

Key Features

1. ​Superior High-Temperature Tolerance
   • ​Operating Range: Withstands continuous temperatures from ​**-65°C to +250°C** and short-term peaks up to ​**+300°C**, making it suitable for extreme environments such as engine compartments, industrial furnaces, and aerospace systems.
   • ​Material Excellence: Utilizes ​fluoropolymer insulation (e.g., PTFE or FEP) and a ​high-temperature resistant outer jacket (silicone or specialized thermoplastics), ensuring minimal degradation and maintained flexibility under thermal stress.
2. ​Precision Signal Transmission
   • ​Low Loss Design: Optimized impedance stability (50Ω or 75Ω) and minimal signal attenuation across a broad frequency range (DC to 6 GHz+), critical for high-frequency applications like RF communication, radar systems, and sensitive instrumentation.
   • ​Enhanced Shielding: Multi-layer shielding (braided copper + foil) provides ​**>90% EMI/RFI suppression**, protecting signals from external interference in electrically noisy environments.
3. ​Compact and Durable Construction
   • ​Micro-Coaxial Architecture: Ultra-thin design (outer diameters as small as ​0.5mm–2.0mm) enables easy integration into space-constrained systems while maintaining high flexibility for routing in complex assemblies.
   • ​Mechanical Resilience: Reinforced conductors and abrasion-resistant jackets ensure longevity in high-vibration or repetitive-motion scenarios.
4. ​Chemical and Environmental Resistance
   • Resists oils, fuels, solvents, and UV radiation, making it suitable for outdoor, automotive, and industrial settings.

Technical Specifications

• ​Conductor: High-purity silver-plated copper or alloy core for optimal conductivity.
• ​Insulation: PTFE/FEP for thermal stability and low dielectric loss.
• ​Shielding: Dual-layer (foil + braided shield) for maximum interference protection.
• ​Jacket: Silicone or high-performance thermoplastic (e.g., PFA).
• ​Voltage Rating: Up to ​600V AC/DC.
• ​Bend Radius: As low as ​5x cable diameter for tight installations.

Applications

• ​Aerospace & Defense: Avionics, engine monitoring, satellite systems.
• ​Automotive: Electric vehicle (EV) battery management, onboard sensors, high-temperature engine electronics.
• ​Industrial: High-temperature sensors, robotics, furnace instrumentation, and process control.
• ​Medical: Sterilization equipment, MRI systems, and surgical tools requiring reliable signal paths in autoclave conditions.
• ​Telecom/Data: Miniaturized RF devices, base stations, and high-density interconnect systems.

Advantages Over Standard Coaxial Cables

• ​Thermal Endurance: Outperforms standard PVC or PE-jacketed cables, which typically fail above ​105°C.
• ​Space Efficiency: Micro-coaxial design saves critical space in compact devices.
• ​Long-Term Reliability: Maintains electrical and mechanical properties over extended thermal cycles.

Customization Options
Tailored solutions are available, including:

• Custom lengths and connector terminations (SMA, BNC, etc.).
• Specialized shielding configurations.
• Compliance with ​MIL-STD, ​RoHS, or ​ISO 13485 standards.

Why Choose Our High-Temperature Resistant Micro-Coaxial Cable?
This product is the result of decades of expertise in high-performance cabling. By prioritizing ​thermal resilience, ​signal fidelity, and ​mechanical robustness, we empower industries to push the boundaries of technology in extreme conditions. Whether for mission-critical aerospace systems or next-generation EVs, our cables ensure uninterrupted performance where others falter.