Micro Coaxial Cable factory

 New Fire-Resistant Micro-Coaxial Cables Meet Stringent Aviation Stan...

Meta Description: Discover aviation-grade fire-resistant micro-coaxial cables engineered to exceed FAA & EASA flammability requirements. Ideal for aircraft wiring, UAVs, and mission-critical systems.

Next-Gen Fire Safety in Aviation Wiring

The aerospace industry faces relentless pressure to enhance safety while reducing weight and complexity. A breakthrough emerges with ​new fire-resistant micro-coaxial cables engineered specifically to comply with ​aviation standards like FAA FAR 25.853 and EASA CS 25.853. These cables represent a critical leap in safeguarding aircraft electrical systems against fire hazards.

Why Fire Resistance is Non-Negotiable in Aviation

1. ​Toxic Smoke Suppression: Aviation-grade cables must limit smoke density below 200 Ds (peak) under FAR 25.853 vertical burn tests.
2. ​Flame Propagation Resistance: Cables self-extinguish within 5 seconds after flame removal.
3. ​Heat Resistance: Withstand temperatures exceeding 200°C in engine-adjacent zones.
4. ​Low Halogen Content: Prevent corrosive gas emissions during combustion.

Engineering Breakthroughs

These ​micro-coaxial cables leverage:

• ​PTFE/FEP Composite Jackets: Dual-layer insulation achieving V-0 UL94 rating
• ​Nanoceramic Coatings: Create oxygen-depleting barriers at 800°C
• ​Compacted Micro-Stranding: 36 AWG conductors maintain signal integrity at 40 GHz
• ​EMI Shielding: Triple-layer braiding (Cu/SS/Cu) achieves 120 dB isolation

Compliance Milestones

Certified against:
✅ FAA AC 20-135 (Powerplant Installation)
✅ DO-160G Sec. 26 (Fire Resistance)
✅ Airbus ABD0031 / Boeing BMS 13-48
✅ MIL-DTL-17 Fire Test Sequence

Applications Transforming Aviation

• ​Fly-by-Wire Systems: Critical flight control signaling
• ​IFE (In-Flight Entertainment): HD video transmission
• ​EWIS (Electrical Wiring Interconnection Systems): Reduced wiring weight by 40% vs. traditional bundles
• ​Engine Sensor Networks: Surviving turbine bay thermal extremes

Why This Matters for OEMs/MROs

• ​Weight Savings: 28% lighter than ceramic-based fireproof cables
• ​Maintenance Reduction: 60,000-hour service life with 0.3dB/km attenuation stability
• ​Installation Efficiency: 1.6mm bend radius enables routing in confined spaces
• ​Cost Impact: Eliminates secondary fire sleeves (saving $47/meter in B787/A350 installations)

The Future of Aviation Wiring

As electric aircraft and UAVs proliferate, ​fire-resistant micro-coaxial cables become the backbone of next-gen aviation safety. Their compliance with ​aviation standards ensures seamless integration into:

• eVTOL battery management systems
• Hydrogen fuel cell monitoring networks
• Supersonic aircraft radar arrays