As a professional Micro Coaxial Cable Manufacturer, we provide high-performance micro coaxial cable and cable assembly solutions. We offer comprehensive OEM/ODM services, supporting custom diameters, shielding structures, impedance, and connector types to meet the stringent requirements of industries like medical, automotive, and consumer electronics.
🔬 Engineering Micro Coaxial Cables: 0.22–1.16 mm
Our micro coaxial cables are engineered to excel in compact, high-frequency applications.
- Ultra-Fine Diameter: With an outer diameter range of 0.22–1.16 mm, these cables are significantly thinner than standard coax, enabling high-density internal cabling in modern devices.
- Precision Construction: Each cable features a precisely controlled structure:
- Center Conductor: High-purity copper or copper alloy.
- Insulation: Low-loss dielectric (e.g., Foam PE, PTFE).
- Shielding: A combination of aluminum foil and braided copper.
- Jacket: Flexible, durable outer layer (e.g., PVC, PUR).
- Optimized Electrical Performance: We maintain strict impedance control (typically 50 Ωor 75 Ω) and minimize signal loss (attenuation) to ensure reliable high-frequency data transmission.
🛡️ Superior EMI Shielding for Signal Integrity
In high-density electronic environments, electromagnetic interference (EMI) is a critical concern. Our cables are designed to combat this with robust, multi-layered shielding.
- Multi-Layer Shielding: We utilize a combination of aluminum foiland a tinned copper braidto provide excellent EMI suppression, ensuring clean signal transmission.
- Controlled Impedance: Tight manufacturing tolerances are crucial. Even minor impedance mismatches can cause signal reflections and degrade performance, especially at high data rates.
- Low Attenuation: Our cables are optimized for low insertion loss, which is vital for maintaining signal integrity in high-frequency, high-speed digital, and video applications.
🤸 High Flexibility & Durability
Our cables are built to withstand the mechanical stresses of real-world applications, from opening laptop hinges to the movement of robotic arms.
- Optimized Bending Radius: We design for flexibility with a bending radius typically around 3× the cable diameteror greater, preventing damage during repeated flexing.
- Durability: We select jacket and insulation materials that offer a long flex life, resisting fatigue from continuous motion and vibration, which is essential for automotive and industrial applications.
- Material Choices: For medical devices, we use biocompatible and chemical-resistant materials like FEP/PFA. For harsh environments, we employ high-flex, oil-resistant, and temperature-resistant jackets.
🏭 OEM/ODM Services: Customized Solutions
As a dedicated Micro Coaxial Cable Manufacturer, we provide comprehensive OEM/ODM services tailored to your specific needs.
- Customization Options: We offer extensive customization, including:
- Cable: Diameter, conductor size, shielding, and jacketing materials.
- Electrical: Impedance (50/75 Ω), capacitance, and attenuation.
- Connector: Integration with brands like I-PEX, MHF, JAE, and more.
- Assembly: Complete cable harnesses and wire looms.
- Engineering Support: Our engineers collaborate with you from concept to production, providing technical consultation, design optimization, and prototyping services.
- Prototyping & Testing: We support low-volume prototyping and offer a range of electrical tests (e.g., continuity, hipot, impedance) and mechanical tests (e.g., bend, tensile) to ensure quality.
🎯 Key Applications
Our micro coaxial cables are vital components in various high-performance industries.
- Medical & Healthcare: Used in endoscopes, ultrasound probes, patient monitors, and surgical robots, where precision, reliability, and biocompatibility are paramount.
- Automotive & Mobility: Essential for ADAS cameras, in-vehicle infotainment, radar, and high-speed data links, requiring EMI resistance and durability under vibration and temperature extremes.
- Consumer Electronics: Found in smartphones, laptops, VR/AR headsets, and drones, where they enable high-speed data transfer in ultra-compact spaces.
🏆 Why Partner with FRS as Your Micro Coaxial Cable Manufacturer?
FRS is a specialized Micro Coaxial Cable Manufacturerfocused on delivering high-quality, custom cable solutions for global OEMs.
- Factory-Direct Advantage: Benefit from competitive pricing, faster lead times, and direct communication with our engineering team.
- Certified Quality Management: Our production is backed by a robust quality management system, ensuring consistent performance and reliability.
- Comprehensive Support: We provide dedicated engineering support, fast sample turnaround, and responsive after-sales service to ensure your project’s success.
📞 Start Your Project with FRS
If you are an engineer or procurement manager seeking a reliable Micro Coaxial Cable Manufacturerfor your next project, we invite you to contact FRS.
- Get a Quote: Share your specifications or drawings for a detailed quotation.
- Request Samples: Evaluate our quality and compatibility with your designs.
- Consult an Engineer: Discuss your application challenges with our technical team.
Contact FRS today to discuss your custom micro coaxial cable and cable assembly requirements.
CONTACT US
E-MAIL:sales@custom-cable-assemblies.com
