Micro coaxial cables are essential for high-frequency signal transmission in compact applications like medical devices, aerospace systems, wearables, and 5G infrastructure. The jacket (outer insulation) is critical for performance, durability, and safety. Selecting the wrong material can cause signal loss, mechanical failure, or compliance issues. Here’s how to choose wisely:
1. Key Factors Driving Jacket Selection
Before comparing materials, evaluate these application demands:
Operating Environment: Temperature extremes, UV exposure, chemicals, moisture.
Flexibility & Bend Radius: Required for dynamic/routing-critical designs.
Flame Resistance: UL/ISO/IEC compliance for safety-critical applications.
Electrical Performance: Shielding effectiveness, signal integrity at target frequencies.
Biocompatibility: Essential for implantable/medical devices (ISO 10993).
Cost & Manufacturing: Volume production feasibility.
2. Common Jacket Materials Compared
A. Fluorinated Ethylene Propylene (FEP)
Pros: Exceptional chemical/heat resistance (–200°C to +200°C), low friction, excellent dielectric stability. Ideal for high-speed data (e.g., 40+ GHz).
Signal Loss Testing: TDR/VNA analysis post-environmental stress.
5. Emerging Trends
Nano-coated jackets: Hydrophobic layers for moisture protection.
Hybrid materials: E.g., FEP-PUR blends balancing flexibility + chemical resistance.
Recyclable polymers: Bio-based PUR for sustainable designs.
Conclusion
Selecting micro coaxial jacket material impacts reliability, compliance, and signal fidelity. Match material properties to operational demands—FEP for extreme environments, PUR for dynamic flex, LSZH for safety, PVC for cost efficiency. Validate choices with real-world testing to avoid field failures. For mission-critical applications, prioritize performance over cost savings.
Technical Depth: Industry-testing standards (UL, ASTM, IPC) and material specs build credibility.
User Intent Focus: Solves real-world problems (e.g., cold flexibility for automotive, fire safety in transit).
This content targets commercial/technical audiences seeking application-specific answers, boosting relevance for long-tail searches in the coaxial niche.
Why Micro Coaxial Cable Maintenance MattersMicro coax cables (typically 0.5mm to 2mm in diameter) are prone to wear and tear due to their thin conductors and shielding layers. Neglecting maintenance can lead to:
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