In today’s high-speed, high-frequency electronics landscape, reliable signal transmission is non-negotiable. Custom micro coaxial cablesare the critical link that ensures signal integrity, electromagnetic compatibility (EMC), and long-term reliability in the most demanding applications.
At FRS Technologies, we design and manufacture custom micro coaxial cable assembliesengineered for high-speed dataand RF applications. Our solutions are trusted by leading OEMs in aerospace, medical, and mobile electronics.
Ultra-Precision Engineering
Our custom micro coaxial cablesare built from the ground up with performance as the priority. We focus on four critical areas:
- Optimized Electrical Performance
- Tight Impedance Control: We design for 50Ω or 75Ω characteristic impedance (±5%–10% tolerance) to minimize signal reflection and VSWR, which is vital for high-speed digital(LVDS, eDP, USB/PCIe) and RF(5GHz–40GHz) signals.
- Low Attenuation: Using high-conductivity copper conductors and low-loss dielectrics (such as PTFE/FEP), our cables ensure minimal insertion loss, even at GHz frequencies.
- Controlled Velocity of Propagation: A stable velocity factor is crucial for timing-sensitive applications like high-resolution video and radar systems.
- Superior Shielding and EMI/EMC
- Our cables feature precision-braided shields combined with aluminum foil or served shields, achieving high shielding effectiveness to protect against external EMI and prevent signal crosstalk in dense harnesses.
- Miniaturization and Mechanical Durability
- We offer cable diameters as small as 0.3 mm or even below 0.1 mm, using ultra-fine conductors like 50 AWG, to fit into the most space-constrained devices.
- Despite their size, our cables are built to last, with high-flex life and robust tensile strength to withstand the mechanical stresses of automated assembly, installation, and field use.
- Environmental and Regulatory Compliance
- We select materials that meet your specific environmental requirements, including temperature resistance, chemical resistance, and low smoke zero halogen (LSZH) properties.
- Our manufacturing processes and materials are aligned with RoHS, REACH, and ISO quality standards.
Aerospace & Avionics
In aerospace and defense, cable assemblies must deliver flawless performance in extreme conditions. Our custom micro coaxial cable assembliesare designed for:
- Key Applications
- Avionics data buses and flight control systems
- Radar and satellite communication links
- UAV and drone video/image transmission
- High-density interconnection in satellites and launch vehicles
- Engineered for Reliability
- High-Reliability Design: We focus on low-loss characteristics and shielding effectiveness to ensure stable data and RF performance in high-vibration and high-EMI environments.
- Rigorous Qualification: Our products are suitable for applications requiring compliance with standards such as MIL-STD-810 (environmental) and DO-160 (airborne equipment).
Medical & Life-Science Equipment
Medical devices demand the highest levels of signal fidelity and reliability. Our custom micro coaxial cablesare precision-engineered for:
- Key Applications
- Ultrasound probes and catheters
- Endoscopy and minimally invasive surgical tools
- Patient monitoring systems (e.g., SpO₂, ECG)
- Diagnostic imaging and surgical robotics
- Engineered for Performance and Safety
- Signal Integrity: We provide stable impedance and low-noise transmission, which is critical for weak physiological signals and high-resolution imaging.
- Miniaturization: Our ultra-thin, flexible cables can be integrated into catheters, endoscopes, and probes without compromising performance or patient comfort.
- Biocompatibility and Cleanability: We offer jacket materials suitable for medical environments, including options that support repeated cleaning and sterilization.
Mobile Electronics & High-Speed Data
The relentless drive for thinner, faster devices makes custom micro coaxial cablesindispensable. We provide solutions for:
- Key Applications
- Smartphones, tablets, and foldable devices
- AR/VR headsets and wearable devices
- High-resolution displays (4K/8K) and camera modules
- Automotive ADAS and infotainment systems
- Engineered for High-Speed Connectivity
- High-Frequency Support: Our cables are built to support signal rates from several Gbps to tens of Gbps, ideal for MIPI, LVDS, USB, and PCIe interfaces.
- Space and Weight Optimization: We enable high-density routing in ultra-thin devices by providing maximum performance in minimal cross-section.
- Durability for Portable Devices: Our cables are designed to endure repeated bending and flexing, such as in hinge mechanisms and cable tracks.
Why Partner with FRS Technologies?
FRS Technologies is a specialized manufacturer of custom micro coaxial cable assemblies, backed by extensive experience in industries where failure is not an option.
- Factory-Direct Custom Solutions We provide OEM/ODMservices, working from your drawings or samples to develop and mass-produce custom cable assemblies with full traceability.
- Advanced Manufacturing & Fast Turnaround Our optimized production lines ensure consistent quality and on-time delivery, even for high-volume orders and urgent projects.
- Comprehensive Quality Assurance We implement strict quality control, including 100% electrical testing and detailed visual inspections, to ensure every cable meets your specifications.
- Dedicated Technical Support Our experienced engineering team provides expert support throughout the entire process, from design and prototyping to after-sales service.
Let’s Build the Right Cable for Your Application
Choosing the right custom micro coaxial cableis about more than just connecting two points; it’s about ensuring long-term performance, reliability, and scalability.
Contact FRS Technologies todayto discuss your requirements. Our engineering team is ready to help you design the optimal custom micro coaxial cable solutionfor your next-generation product.
